Bill of Materials: E-Spin Bicycle-Powered Electrical Generator

                                                            Qty                  Notes

Final Assembly                                                           Manual Assembly

Alternator Assembly                                                 Manual Assembly

Alternator Frame Subassembly                             6 pieces welded together

8-in long 1x1 sq. tube               2                      Cut from stock, 2 holes drilled thru

4-in long 1x1 sq. tube               2                      Cut from stock

4.5-in long 1x1 sq. tube            2                      Cut from stock, 1 hole drilled thru

L Bracket                                     4                      Machined from stock

Screw #1                                     4                      Purchased part

Nut #1                                         4                      Purchased part

Washer #1                                   4                      Purchased part

Side Rail                                       2                      Machined from stock

Screw #2                                     4                      Purchased part

Washer #2                                   12                    Purchased part

Nut #2                                         4                      Purchased part

Screw #3                                     2                      Purchased part

Washer #3                                   2                      Purchased part

Spacer                                         1                      Machined from stock

Alternator                                     1                      Purchased part

Rd Bracket w/ 2 screws, 1 nut      2                      Purchased part

Square Spacer                              2                      Purchased part

Frame Assembly                                                       Manual Assembly

20-in long rd tube                         2                      Cut from stock, 2 holes drilled thru

12-in long rd tube                         1                      Cut from stock, 3 holes drilled thru

Corner tube, w/ 2 screws              4                      Purchased part

17-in long rd tube                         2                      Cut from stock, 1 hole drilled thru

Tube/Bracket Subassembly                                   3 parts welded together

12-in long rd tube                     1                      Cut from stock

2-in long 1x1 sq. tube               1                      Cut from stock

Bracket                                    1                      Bent from sheet, 2 holes 1 slot cut

Screw #4                                     2                      Purchased part

Nut #3                                         2                      Purchased part

Washer #4                                   2                      Purchased part

Roller Frame Subassembly                                    5 parts welded together

3.5-in long 1x1 sq. tube            2                      Cut from stock, 1 hole drilled thru

1.5-in long 1x1 sq. tube            2                      Cut from stock

5-in long 1x1 sq. tube               1                      Cut from stock, 1 hole drilled thru

Dowel Rod                                   1                      Cut from stock

Locking Washer #1                      2                      Purchased part

Roller Subassembly                                              Manually assembled

Roller                                       1                      Machined from stock

Bearing                                     1                      Purchased part

Pin                                               1                      Cut from stock

Clip                                              2                      Purchased part

Locker Washer #2                       2                      Purchased part

Screw #5                                     1                      Purchased part

Nut #4                                         1                      Purchased part

Nut #5                                         1                      Purchased part

Stepped Dowel                            1                      Machined from stock

Spacer Tube #1                            1                      Cut from stock

T-End Tube w/ end cap                2                      Purchased part, hole drilled, tapped

Handle screw #1                          1                      Purchased part

Spacer tube #2                             1                      Purchased part

Pillow block                                 1                      Machined from stock

Cables                                          4                      Purchased part

Cable crimps                                8                      Purchased part

Handle screw #2                          4                      Purchased part

Washer #5                                   8                      Purchased part

Nut #6                                         4                      Purchased part

Handle screw #3                          4                      Purchased part

Connector bracket                        2                      Purchased part

Power Circuit Assembly                                           Manual Assembly

Box subassembly                                                      Manual assembly

Box bottom                                  1                      Cut from sheet

Box side                                       1                      Cut from sheet, with window cut out

Box side                                       3                      Cut from sheet

Box top                                        1                      Purchased part

Hinge                                           2                      Purchased part

Screw #6                                     8                      Purchased part

Washer #6                                   16                    Purchased part

Nut #7                                         8                      Purchased part

Dbl Wires w/ cig. Light attach           2                      Purchased part

Red wires w/ connectors                   2                      Purchased part

Black wires w/ connectors                3                      Purchased part

Red wire w/ black dookickie            1                      Purchased part

400 watt B & D inverter                   1                      Purchased part

Rechargeable battery                        1                      Purchased part

Connector panel w/ 12 ports             1                      Purchased part

2.0 F cap. w/ 2 mounts, 4 screws     1                      Purchased part

Mount screw                                    10                    Purchased part

Mounting nut                                    10                    Purchased part

Belt                                                  1                      Purchased part