MATE-MATERIALS
ENGINEERING
Materials Engineering Department
MATE
110 Introduction
to Materials Engineering Design Laboratory I
(1)
A lecture series
involving materials engineers from industry as well as Cal Poly faculty. 1 lecture. Laboratory work in teams
to design, build and test a product. Material from math, science and
engineering courses tied together. 1 laboratory. Change
effective Fall 2004.
MATE
120 Introduction
to Materials Engineering Practice Design
Laboratory II (1)
Introduction to various
topics in materials engineering with emphasis on industrial and laboratory
practices. 1 activity. Second design
laboratory, working in teams on project that benefits humanity. Issues of engineering
ethnics, technology and society, the environment and sustainability also
studied. 1 laboratory. Change effective Winter 2005.
MATE
200 Special
Problems for Undergraduates (1-4)
Individual investigation, research, studies, or
surveys of selected problems. Total credit limited to 8 units, with a maximum of
4 units per quarter. Prerequisite: Consent of department head.
MATE
210 Materials
Engineering (3)
Structure of matter. Physical
and mechanical properties of materials including metals, polymers, ceramics,
composites, and electronic materials. Equilibrium diagrams. Heat treatments, materials selection and corrosion phenomena.
3 lectures. Prerequisite: CHEM 111, CHEM 124 or CHEM 127.
MATE
215 Materials
Engineering Laboratory (1)
Laboratory
experiments on the heat treatment and resulting properties of metals. Effects of cold deformation of metals. Brittle-ductile
fracture behavior, equilibrium phase relationships, corrosion. Mechanical behavior of polymers. Properties
of semiconductor devices. 1 laboratory.
Prerequisite or concurrent: MATE 210.
MATE
220 Structure
of Materials (3)
Foundations
of material structure: crystalline structure and symmetry, major crystal
structures, noncrystalline structure, crystal defects
(vacancies, dislocations, grain boundaries).Processing – structure – properties
relationships in materials. 3 lectures. Prerequisite:
MATE 210. Concurrent: MATE 225.
MATE
225 Structure of Materials Laboratory (1)
Relationship of atomic bonding to material
properties.
Building of crystals with physical models and by computer.
Characterization of materials by x-ray diffraction (XRD) for
phase identification, crystal structure determination and lattice constant
measurements. Microstructural analysis by qualitative and quantitative metallography.
1 laboratory. Prerequisite: MATE 210. Concurrent: MATE
220.
MATE
230 Physical Metallurgy (4)
Physical metallurgy of major ferrous and nonferrous
alloy systems. Mineral resources and economics of metal production.
Introduction to equilibrium diagrams, phase transformations and heat treatment.
Casting, working and joining of metals. 4 lectures.
Prerequisite: MATE 210, MATE 220 and MATE 225. Concurrent: MATE 235.
MATE
235 Physical Metallurgy Laboratory (1)
Interpretation of microstructures in metals and
alloys and laboratory methods for revealing and documenting such
microstructures. Casting and heat treating of metals. 1 laboratory. Prerequisite: MATE 225; MATE 230 should be
taken concurrently.
MATE
240 Additional
Materials Laboratory (1) (CR/NC)
Special assignments undertaken by students who need
or wish to acquire abilities supplementary to their required course work. Assignments must be of a
laboratory nature. Work is done by the student with a minimum of faculty
supervision. Credit/No Credit grading only. 1 laboratory.
Prerequisite: Consent of department head.
MATE
310 Polymers
(4)
Molecular structures of polymers and polymer
systems.
Synthesis, processing techniques, properties and fabrication
methods of polymeric materials. 4 lectures.
Prerequisite: MATE 210.
MATE
320 Ceramics
(4)
Development, utilization, and control of properties
in ceramic materials (inorganic-nonmetallic solids). Structure
of crystalline ceramics and of glasses. Mechanical,
thermal, optical, magnetic, and electrical properties. Physical chemistry of ceramics. 4
lectures. Prerequisite: MATE 210, CHEM 305.
MATE
330 Composites
(4)
Fundamentals of polymer-matrix, ceramic-fiber
composites from materials engineering and applied mechanics viewpoints. Materials (matrices,
fibers) and manufacturing methods treated in detail. Beginning applied
mechanics of continuous and discontinuous fiber-reinforced composites covered
including properties of an orthotropic lamina; behavior of laminated plates. 4 lectures. Prerequisite: MATE 210, MATE 350, CE 204 or
consent of instructor.
MATE
340 Electronic
Properties of Materials (3)
Basic
concepts in electron theory of solids (quantum mechanics, energy band theory,
Fermi energy, distribution and density of states), electrical properties and
conduction in metals, semiconductors, polymers, ceramics, and superconductors,
magnetic phenomena and optical properties in materials with applications in
recording media. 3 lectures. Prerequisite: MATE 210,
PHYS 133.
MATE
345 Electronic
Properties of Materials Laboratory (1)
Exploration of electrical, optical and magnetic
properties of materials. Optical absorption, electrical conductivity,
ferromagnetism, superconductivity. 1 laboratory.
Concurrent or prerequisite: MATE 340.
MATE
350 Mechanical
Behavior of Materials (3)
Fundamechanical behavior,
emphasis on the relationship between microstructure and mechanical properties. Continuum
mechanics–stress, strain, elasticity, anelasticity,
plasticity. Detailed treatment of the mechanical behavior
of (1) crystalline materials (metals, ceramics)–dislocation dynamics, slip,
strengthening mechanisms; (2) non-crystalline materials (polymers). 3 lectures. Prerequisites: MATE 210, CE 204; MATE 355 should
be taken concurrently.
MATE
355 Mechanical
Behavior of Materials Laboratory (2)
Additional meaning to major concepts in MATE 350. Mechanical
properties of materials. Major concepts in stress,
strain, elasticity, and plasticity in a range of engineering materials. Multiple session laboratories. Significant
component of technical writing. Prerequisite: MATE 210, CE 204.
Concurrent: MATE 350.
MATE
359 Living in a Material World (4) GE
Area F
(Also listed as HIST 359)
Evolution of materials (ceramics, metals, polymers,
composites, semiconductors) in the context of history. Traces
the link between historical and technological developments enabled by materials
from the Stone Age to the Electronic Age. Not open to students in
engineering or computer science.4 lectures. Prerequisite: Completion of GE Area
B, and junior standing.
MATE
360 Thermodynamics
of Materials (4)
Mass and energy balances, thermochemistry
of reactions, design of materials processes including evaluation of energy
needs and input/output stream compositions. 4
lectures. Prerequisite: MATE 210, CHEM 305.
MATE
370 Kinetics of
Materials (4)
Theories
and applications of kinetics in materials: solid-state diffusion (steady-state
and non-steady-state), nucleation and growth kinetics, solid state phase
transformations. 4 lectures. Prerequisite: MATE 360.
Concurrent: MATE 375.
MATE
375 Thermodynamics
and Kinetics of Materials Laboratory (1)
Demonstrations
and analyses of thermodynamic and kinetic theories: diffusion, phase
transformations, annealing, and sintering. 1 laboratory.
Prerequisite: MATE 360. Concurrent: MATE 370.
MATE
400 Special
Problems for Advanced Undergraduates (1–4)
Individual investigation, research, studies, or
surveys of selected problems. Total credit limited to 8 units, with a maximum of
4 units per quarter. Prerequisite: Consent of department head.
MATE
401 Materials
Characterization (3)
Metallographic
practices for metals and non-metals. Theory and application
of quantitative microscopy and image analysis. Fundamental
and advanced Scanning Electron Microscopy (SEM) and Energy Dispersive
Spectroscopy (EDS) analysis of metals, ceramics, and polymers. Introduction to Differential Scanning Calorimetry
(DSC). 3 lectures. Prerequisite: MATE 210, MATE
215, MATE 225, MATE 345. Co-requisite: MATE 406.
MATE
406 Materials
Characterization Laboratory (2)
Interpretation of microstructures in metals and
non-metals and laboratory methods for revealing and documenting such
microstructures. Funda-mental and advanced Scanning Electron
Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) analysis of metals,
ceramics, and polymers. Introduction to Differential Scanning
Calorimetry (DSC). 2
laboratories. Prerequisite: MATE 210, MATE 215, MATE 225, MATE 345.
Co-requisite: MATE 401.
MATE
410 Materials
Inspection (2)
Special physical and mechanical techniques for
non-destructive and destructive examination of materials, to determine their
fitness for service. Topics include: statistical methods and control charts, hardness
testing, quantitative metallography, grain size measurement
and analysis, ultrasonics, liquid penetrant,
magnetic particle, radiography, and eddy current. 2 lectures.
Prerequisite: MATE 210; MATE 415 should be taken concurrently. Materials analysis and
characterization course.
MATE
415 Materials Inspection
Laboratory (2)
Special physical and mechanical techniques for
non-destructive and destructive examination of materials, to determine their
fitness for service. Laboratory topics include: hardness testing, quantitative metallography, grain size determination, and various NDT
methods. 2 laboratories. Prerequisite: MATE 235, MATE
410 as corequisite. Materials analysis and characterization
course.
MATE
425 Corrosion
Engineering (4)
Forms of corrosion. Influences
of environmental variables on corrosion. Methods of corrosion control. 3 lectures, 1 laboratory. Prerequisite: CHEM 125 or CHEM
128, MATE 210. Materials
analysis and characterization course or Special topics course.
MATE
430 Microelectronic
Materials Processing (3) (4)
Integrated
circuit fabrication, oxidation, diffusion, ion implantation, etching, chemical
and physical vapor deposition, photolithography. Application to integrated circuits and
micro electro mechanical systems (Spring 2005 only). 3 lectures (4 lectures, Spring 2005 only).
Prerequisite: MATE 210. Prerequisite or concurrent: MATE 360 or permission of
instructor. Materials
processing course.
MATE
435 Microelectronics
Processing Laboratory (2) (1)
Basic processes involved in
integrated circuits; cleanroom protocol, oxidation,
diffusion, photolithographic and etching processes, sputtering and evaporation,
device testing. Each
student will be part of a 4-6 person team that will fabricate an integrated
circuit (stricken for Spring 2005 only). 2
laboratories (1 laboratory, Spring 2005 only).
Prerequisite or concurrent: MATE 430, STAT 312 or equivalent. Materials processing course.
MATE
440 Welding Metallurgy
and Joining of Advanced Materials (3)
Principles,
primary variables, and microstructural changes
associated with the joining process. Physics of energy transfer. Heat and mass
balances in joining, thermodynamic and kinetic justification of solidification
and near interface microstructures. Heterogeneous interfaces, adhesion, wetting. Relation between process
selection, interface design, microstructure, and properties, weldability. 3 lectures.
Prerequisite: MATE 210. Materials
processing course.
MATE
445 Joining of
Advanced Materials Laboratory (2)
Laboratory to accompany MATE 440. Illustration of principles,
primary variables, and microstructural changes
associated with the joining process. Physics of energy transfer. Heat and mass
balances in joining, thermodynamic and kinetic justification of solidification
and near interface microstructures. Heterogeneous interfaces, adhesion, wetting. Relation between process
selection, interface design, microstructure, and properties, weldability. 2 laboratories.
Prerequisite: MATE 210. Materials
processing course.
MATE
446 Surface
Chemistry of Materials (3)
(Also listed as CHEM 446)
Surface energy, capillarity, solid and liquid
interface.
Adsorption, surface areas of solids, contact angles and
wetting. Friction, lubrication and adhesion. Relationship of surface to bulk properties of materials. Applications. 3 lectures.
Prerequisite: CHEM 306 or consent of instructor. Special topics course.
MATE
450 Failure
Analysis (3)
Procedures
for analyzing failed materials. Actual failure analysis of a
component by each student. Topics include fracture, fatigue, wear and
overload failures, exposure to techniques of metallography,
electron microscopy, energy dispersive x-ray spectroscopy, chemical analysis
and heat treatment. 1 lecture, 2 laboratories. Prerequisite: MATE 220, MATE
230, MATE 350, MATE 410. Concurrent: MATE 415. Materials analysis and characterization
course.
MATE
460 Materials
Selection in Mechanical Design (4)
Materials-based approach to mechanical design. Using
mechanical and physical properties of materials (performance indices) to select
them for design needs (Materials Selection Charts). Detailed
background of material properties – information from materials and mechanics.
Numer-ous case studies highlight the concepts
covered. 4 lectures. Prerequisite: MATE 210, CE 204,
or consent of instructor. Special
topics course.
MATE
463 Undergraduate
Seminar (1)
Developments,
policies, practices and procedures discussed through regular seminar. 1 seminar. Prerequisite: Senior standing.
MATE
467, 468 Senior
Project Design Laboratory (1) (4) (title corrected
Capstone senior project design class. Involves
research methodology, problem statement, method, results, analysis, synthesis,
project design, construction (when necessary for project), materials testing
and analysis, and evaluation/conclusions. MATE 467: 1 laboratory. MATE
468: 4 laboratories. Prerequisite: MATE 210. Note: although MATE 467, 468
substitute for MATE 461, 462, students may not use repeat credit for the
purpose of increasing GPA.
MATE
485 Cooperative
Education Experience (6) (CR/NC)
Part-time
work experience in business, industry, government, and other areas of student
career interest. Positions are paid and usually require relocation and
registration in course for two consecutive quarters. Formal report and
evaluation by work supervisor required. Total credit limited to 16 units.
Credit/No Credit grading only. Prerequisite: Sophomore standing and consent of
instructor.
MATE
495 Cooperative
Education Experience (12) (CR/NC)
Full-time
work experience in business, industry, government, and other areas of student
career interest. Positions are paid and usually require relocation and
registration in course for two consecutive quarters. Formal report and
evaluation by work supervisor required. Total credit limited to 16 units.
Credit/No Credit grading only. Prerequisite: Sophomore standing and consent of
instructor.
MATE
500 Individual
Study (1–4)
Advanced
study planned and completed under the direction of a member of department
faculty. Open only to graduate students who have demonstrated ability to do
independent work. Enrollment by petition. Total credit
limited to 12 units. Prerequisite: Consent of department head, graduate
advisor, or supervising faculty member.
MATE
520 X-Ray
Diffraction (3)
Theory
and application of x-ray diffraction as applied to advanced materials problems
such as crystal quality and identification, thin film applications and
structural transformations at high and low temperatures. Course will cover
techniques in sample preparation, operation of equipment and interpretation of
diffraction data. 3 lectures. Prerequisite: Graduate
status or instructor’s permission. Materials analysis and characterization or Special topics course.
MATE
522 Advanced
Ceramics (5)
Development, utilization, and control of properties
in ceramic materials (inorganic-nonmetallic solids). Emphasis
on application on processing to achieve structure and properties. Structure of crystalline ceramics and of glasses. Mechanical, thermal, optical, magnetic, and electrical properties.
Application of ceramics in technology. Physical chemistry of ceramics. 4
lectures, 1 seminar. Prerequisite: Graduate standing or permission of
instructor.
MATE
525 X-Ray
Diffraction Laboratory (2)
X-ray diffraction laboratory experiments of advanced
materials problems such as crystal quality and identification, thin film
applications and struc-tural transformations at high
and low temperatures. Radiation safety train-ing, techniques in sample preparation, operation of
equipment and interpre-tation of diffraction data.
2 laboratories. Prerequisite: Graduate standing in
engineering or science or instructor’s permission. Concurrent: MATE 520. Materials analysis and
characterization or Special topics course.
MATE
530 Biomaterials
(4)
Structures of biological materials - plant/animal. Biomemetics. Structure-function relationships for materials in contact with
biological systems. Interactions of materials implanted in the body. Histological and hematological considerations including foreign
body responses, inflammation, carcinogenicity, thrombosis, hemolysis,
immunogenic and toxic properties. Microbial interaction with material
surfaces, degradation. 4 lectures. Prerequisite: ENGR
213, MATE 210 and graduate standing or permission of instructor. Special topics course.
MATE
540 Tribology (4)
Wear and degradation of engineering systems. Dry and lubricated wear
modes, identification, and prevention. Materials selection.
Friction, contact mechanics, and lubrication theory. Case studies of mechanical
systems and failure analysis. Wear Modeling and testing. 4
lectures. Prerequisite: MATE 210, MATE 215.
MATE
550 Numerical
Methods for Materials Engineers (4)
Numerical analysis techniques relevant to materials
engineers.
Topics include computer programming, data analysis and reduction methods,
linear and non-linear regression; materials modeling methods such as finite
differences; and finite elements. 3 lectures, 1 laboratory.
Prerequisite: CSC 231/234, MATH 244, MATE 350, MATE 360 or consent of
instructor. Materials
analysis and characterization or Special topics course.
MATE
560 Thin-Film
Processing (3)
Thin
film science and technology: deposition techniques, surface crystal notation,
energy and kinetic processes, epitaxy. Schottky
barriers and surface states, stress analysis, characterization techniques,
electronics devices incorporating thin films. Class Schedule will list topics for selection. Total credit limited
to 6 units. 3 lectures. Prerequisite: Graduate
standing or permission of instructor. Materials processing course.
MATE
562 Mechanical
Behavior of Materials (4)
Complex
stress analysis, dislocation theory, fracture mechanisms, introductory fracture
mechanics. Fatigue, creep, brittle-ductile transition,
environmental embrittlement. Special project assignment. 4 seminars.
Prerequisite: Graduate standing. Special topics course.
MATE
565 Thin-Film
Processing Laboratory (2)
Thin
film processing and analytical techniques: direct current and radio frequency
magnetron sputtering, reactive sputtering, co-evaporation, epitaxy,
grazing incidence x-ray diffraction, magnetic force imaging. Class Schedule will list topics for
selection. Total credit limited to 6 units. 2 laboratories.
Concurrent: MATE 560 or consent of instructor. Materials processing course.
MATE
570 Advanced
Engineering Materials (4)
An advanced treatment of the structure of matter. Physical and mechanical properties
of materials including metals, alloys, ceramics, insulating materials,
semiconductors, super semiconductors, polymers and composites based on detailed
theoretical understanding of material microstructures. Discussions of
Equilibrium diagrams, processing approaches, material selection based on
thermodynamic and kinetic arguments. Degradation and failure,
fitness for purpose. 4 lectures. Prerequisite:
Graduate standing or permission of instructor. Special topics course.
MATE
580 Fracture
and Fracture Mechanics of Materials (4)
Fracture modes and mechanisms in engineering
materials, fracture mechanics fundamentals (stress analysis of cracks, energy
analysis of fracture process). Use of fracture mechanics in
design. Laboratory gives concentrated exposure to fracture development
in materials, fracture surface evaluation, fracture toughness testing. 3 lectures, 1 laboratory. Prerequisite: MATE 350, MATE 355,
or graduate standing. Special
topics course.
MATE
590 Solidification
and Densification (4)
Thermodynamics, kinetics and morphologies of
solid-liquid interfaces. Heat flow in castings, crystal growth. Solidification
mechanics, solute redistribution. Production,
characterization and testing of metal powders. Compacting
of powder. Sintering with/without liquid phase.
Hot pressing, properties of sinterings as a function
of processing conditions. Application of theory to the
production of useful materials. 4 lectures.
Prerequisite: Graduate standing or permission of instructor. Materials processing or Special topics
course.
MATE
599 Design
Project (Thesis) (2) (2) (5)
Each
individual or group will be assigned a project for solution under faculty
supervision as a requirement for the master’s degree, culminating in a written
report/thesis. Prerequisite: Graduate standing.