MATE-MATERIALS
ENGINEERING -- 2001-03 Catalog
Materials Engineering Department
MATE
110 Introduction to Materials
Engineering (1)
A
lecture series involving materials engineers from industry as well as Cal Poly
faculty. 1 lecture.
MATE
120 Introduction to Materials
Engineering Practice (1)
Introduction
to various topics in materials engineering with emphasis on industrial and
laboratory practices. 1 activity.
MATE
200 Special Problems for Undergraduates
(1-4)
Individual
investigation, research, studies, or surveys of selected problems. Total credit
limited to 8 units, with a maximum of 4 units per quarter. Prerequisite:
Consent of department head.
MATE
210 Materials Engineering (3)
Structure
of matter. Physical and mechanical properties of materials including metals,
polymers, ceramics, composites, and electronic materials. Equilibrium diagrams.
Heat treatments, materials selection and corrosion phenomena. 3 lectures.
Prerequisite: CHEM 111, CHEM 124 or
CHEM 127.
MATE
215 Materials Engineering Laboratory
(1)
Laboratory
experiments on the heat treatment and resulting properties of metals. Effects
of cold deformation of metals. Brittle-ductile fracture behavior, equilibrium
phase relationships, corrosion. Mechanical behavior of polymers. Properties of
semiconductor devices. 1 laboratory. Prerequisite or concurrent: MATE 210.
MATE
220 Structure of Materials (3)
Foundations
of material structure: crystalline structure and symmetry, major crystal
structures, noncrystalline structure, crystal defects (vacancies, dislocations,
grain boundaries).Processing – structure – properties relationships in
materials. 3 lectures. Prerequisite: MATE 210. Concurrent: MATE 225.
MATE
225 Structure of Materials Laboratory (1)
Relationship
of atomic bonding to material properties. Building of crystals with physical
models and by computer. Characterization of materials by x-ray diffraction
(XRD) for phase identification, crystal structure determination and lattice
constant measurements. Microstructural analysis by qualitative and quantitative
metallography. Miscellaneous course fee required—see Class Schedule. 1 laboratory. Prerequisite: MATE 210. Concurrent:
MATE 220.
MATE
230 Physical Metallurgy (4)
Physical
metallurgy of major ferrous and nonferrous alloy systems. Mineral resources and
economics of metal production. Introduction to equilibrium diagrams, phase
transformations and heat treatment. Casting, working and joining of metals. 4
lectures. Prerequisite: MATE 210, MATE 220 and MATE 225. Concurrent: MATE 235.
MATE
235 Physical Metallurgy Laboratory (1)
Interpretation
of microstructures in metals and alloys and laboratory methods for revealing
and documenting such microstructures. Casting and heat treating of metals.
Miscellaneous course fee required–see Class
Schedule. 1 laboratory. Prerequisite: MATE 225; MATE 230 should be taken
concurrently.
MATE
240 Additional Materials Laboratory (1)
(CR/NC)
Special
assignments undertaken by students who need or wish to acquire abilities
supplementary to their required course work. Assignments must be of a
laboratory nature. Work is done by the student with a minimum of faculty
supervision. Credit/No Credit grading only. 1 laboratory. Prerequisite: Consent
of department head.
MATE
310 Polymers (4)
Molecular
structures of polymers and polymer systems. Synthesis, processing techniques,
properties and fabrication methods of polymeric materials. 4 lectures.
Prerequisite: MATE 210.
MATE
320 Ceramics (4)
Development,
utilization, and control of properties in ceramic materials
(inorganic-nonmetallic solids). Structure of crystalline ceramics and of glasses.
Mechanical, thermal, optical, magnetic, and electrical properties. Physical
chemistry of ceramics. 4 lectures. Prerequisite: MATE 210, CHEM 305.
MATE
330 Composites (4)
Fundamentals
of polymer-matrix, ceramic-fiber composites from materials engineering and
applied mechanics viewpoints. Materials (matrices, fibers) and manufacturing
methods treated in detail. Beginning applied mechanics of continuous and
discontinuous fiber-reinforced composites covered including properties of an
orthotropic lamina; behavior of laminated plates. 4 lectures. Prerequisite:
MATE 210, MATE 350, CE 204 or consent of instructor.
MATE
340 Electronic Properties of Materials
(3)
Basic
concepts in electron theory of solids (quantum mechanics, energy band theory,
Fermi energy, distribution and density of states), electrical properties and
conduction in metals, semiconductors, polymers, ceramics, and superconductors,
magnetic phenomena and optical properties in materials with applications in
recording media. 3 lectures. Prerequisite: MATE 210, PHYS 133.
MATE
345 Electronic Properties of Materials
Laboratory (1)
Exploration
of electrical, optical and magnetic properties of materials. Optical
absorption, electrical conductivity, ferromagnetism, superconductivity. 1
laboratory. Concurrent or prerequisite: MATE 340.
MATE
350 Mechanical Behavior of Materials
(3)
Fundamechanical
behavior, emphasis on the relationship between microstructure and mechanical
properties. Continuum mechanics–stress, strain, elasticity, anelasticity,
plasticity. Detailed treatment of the mechanical behavior of (1) crystalline
materials (metals, ceramics)–dislocation dynamics, slip, strengthening
mechanisms; (2) non-crystalline materials (polymers). 3 lectures.
Prerequisites: MATE 210, CE 204; MATE 355 should be taken concurrently.
MATE
355 Mechanical Behavior of Materials
Laboratory (2)
Additional
meaning to major concepts in MATE 350. Mechanical properties of materials.
Major concepts in stress, strain, elasticity, and plasticity in a range of
engineering materials. Multiple session laboratories. Significant component of
technical writing. Miscellaneous course fee required—see Class Schedule. Prerequisite: MATE 210, CE 204. Concurrent: MATE
350.
MATE
359 Living in a Material World (4) GE
Area F
(Also listed as HIST 359)
Evolution
of materials (ceramics, metals, polymers, composites, semiconductors) in the
context of history. Traces the link between historical and technological
developments enabled by materials from the Stone Age to the Electronic Age. 4 lectures.
Prerequisite: Completion of GE Area B, and junior standing (Updated 6/25/02).
MATE
360 Thermodynamics of Materials (4)
Mass
and energy balances, thermochemistry of reactions, design of materials
processes including evaluation of energy needs and input/output stream
compositions. 4 lectures. Prerequisite: MATE 210, CHEM 305.
MATE
400 Special Problems for Advanced
Undergraduates (1–4)
Individual
investigation, research, studies, or surveys of selected problems. Total credit
limited to 8 units, with a maximum of 4 units per quarter. Prerequisite:
Consent of department head.
MATE
405 Kinetics of Materials (5)
Basis
of kinetic theory, solid-state diffusion (steady-state and non-steady-state),
nucleation and growth kinetics, solid state phase transformations. Laboratory
emphasizes practical applications of kinetics: carburization, annealing cycle,
sintering.. 4 lectures, 1 laboratory. Prerequisite: MATE 360.
MATE
410 Materials Inspection (2)
Special
physical and mechanical techniques for non-destructive and destructive
examination of materials, to determine their fitness for service. Topics
include: statistical methods and control charts, hardness testing, quantitative
metallography, grain size measurement and analysis, ultrasonics, liquid
penetrant, magnetic particle, radiography, and eddy current. 2 lectures.
Prerequisite: MATE 210; MATE 415 should be taken concurrently. Materials analysis and characterization
course.
MATE
415 Materials Inspection Laboratory (2)
Special
physical and mechanical techniques for non-destructive and destructive
examination of materials, to determine their fitness for service. Laboratory
topics include: hardness testing, quantitative metallography, grain size
determination, and various NDT methods. Miscellaneous course fee required-see Class
Schedule. 2 laboratories. Prerequisite: MATE 235, MATE 410 as corequisite. Materials analysis and characterization
course.
MATE
425 Corrosion Engineering (4)
Forms
of corrosion. Influences of environmental variables on corrosion. Methods of
corrosion control. 3 lectures, 1 laboratory. Prerequisite: CHEM 125 or CHEM
128, MATE 210. Materials analysis and
characterization course or Special topics course.
MATE
430 Microelectronic Materials
Processing (3)
Integrated
circuit fabrication, oxidation, diffusion, ion implantation, etching, chemical
and physical vapor deposition, photolithography. 3 lectures. Prerequisite: MATE
210. Prerequisite or concurrent: MATE 360 or permission of instructor. Materials processing course.
MATE
435 Microelectronics Processing
Laboratory (2)
Basic
processes involved in integrated circuits; cleanroom protocol, oxidation,
diffusion, photolithographic and etching processes, sputtering and evaporation,
device testing. Each student will be part of a 4-6 person team that will
fabricate an integrated circuit. Miscellaneous course fee required-see Class
Schedule. 2 laboratories. Prerequisite or concurrent: MATE 430. Materials processing course.
MATE
440 Welding Metallurgy and Joining of
Advanced
Materials (3)
Principles,
primary variables, and microstructural changes associated with the joining
process. Physics of energy transfer. Heat and mass balances in joining,
thermodynamic and kinetic justification of solidification and near interface
microstructures. Heterogeneous interfaces, adhesion, wetting. Relation between
process selection, interface design, microstructure, and properties,
weldability. 3 lectures. Prerequisite: MATE 210. Materials processing course.
MATE
445 Joining of Advanced Materials
Laboratory (2)
Laboratory
to accompany MATE 440. Illustration of principles, primary variables, and
microstructural changes associated with the joining process. Physics of energy
transfer. Heat and mass balances in joining, thermodynamic and kinetic
justification of solidification and near interface microstructures.
Heterogeneous interfaces, adhesion, wetting. Relation between process
selection, interface design, microstructure, and properties, weldability.
Miscellaneous course fee may be required-see Class Schedule. 2 laboratories. Prerequisite: MATE 210. Materials processing course.
MATE
446 Surface Chemistry of Materials (3)
(Also listed as CHEM 446)
Surface
energy, capillarity, solid and liquid interface. Adsorption, surface areas of
solids, contact angles and wetting. Friction, lubrication and adhesion.
Relationship of surface to bulk properties of materials. Applications. 3
lectures. Prerequisite: CHEM 306 or consent of instructor. Special topics course.
MATE
450 Failure Analysis (3)
Procedures
for analyzing failed materials. Actual failure analysis of a component by each
student. Topics include fracture, fatigue, wear and overload failures, exposure
to techniques of metallography, electron microscopy, energy dispersive x-ray
spectroscopy, chemical analysis and heat treatment. Miscellaneous course fee
required–see Class Schedule. 1
lecture, 2 laboratories. Prerequisite: MATE 220, MATE 230, MATE 350, MATE 410.
Concurrent: MATE 415. Materials analysis
and characterization course.
MATE
460 Materials Selection in Mechanical
Design (4)
Materials-based
approach to mechanical design. Using mechanical and physical properties of
materials (performance indices) to select them for design needs (Materials
Selection Charts). Detailed background of material properties – information
from materials and mechanics. Numer-ous case studies highlight the concepts
covered. 4 lectures. Prerequisite: MATE 210, CE 204, or consent of instructor. Special topics course.
MATE
461, 462 Senior Project (1) (4)
Selection
and completion of a project under faculty supervision. Projects typical of
problems which graduates must solve in their fields of employment. Project
results are presented in a formal report. Minimum 150 hours total time.
MATE
463 Undergraduate Seminar (1)
Developments,
policies, practices and procedures discussed through regular seminar. 1
seminar. Prerequisite: Senior standing.
MATE
485 Cooperative Education Experience
(6) (CR/NC)
Part-time
work experience in business, industry, government, and other areas of student
career interest. Positions are paid and usually require relocation and
registration in course for two consecutive quarters. Formal report and
evaluation by work supervisor required. Total credit limited to 16 units.
Credit/No Credit grading only. Prerequisite: Sophomore standing and consent of
instructor.
MATE
495 Cooperative Education Experience
(12) (CR/NC)
Full-time
work experience in business, industry, government, and other areas of student
career interest. Positions are paid and usually require relocation and
registration in course for two consecutive quarters. Formal report and
evaluation by work supervisor required. Total credit limited to 16 units.
Credit/No Credit grading only. Prerequisite: Sophomore standing and consent of
instructor.
MATE
500 Individual Study (1–4)
Advanced
study planned and completed under the direction of a member of department
faculty. Open only to graduate students who have demonstrated ability to do
independent work. Enrollment by petition. Total credit limited to 12 units.
Prerequisite: Consent of department head, graduate adviser, or supervising
faculty member.
MATE
518 Special Topics in Superconductivity
(2)
Basic
concepts in the theory of superconductivity and current and potential
applications of high-temperature superconducting materials. 2 lectures.
Prerequisite: MATE 340 or PHYS 412, graduate standing in engineering or science
or instructor’s permission. Special
topics course.
MATE
520 X-Ray Diffraction (3)
Theory
and application of x-ray diffraction as applied to advanced materials problems
such as crystal quality and identification, thin film applications and
structural transformations at high and low temperatures. Course will cover
techniques in sample preparation, operation of equipment and interpretation of
diffraction data. 3 lectures. Prerequisite: Graduate status or instructor’s
permission. Materials analysis and
characterization or Special topics course.
MATE
522 Advanced Ceramics (5)
Development,
utilization, and control of properties in ceramic materials
(inorganic-nonmetallic solids). Emphasis on application on processing to
achieve structure and properties. Structure of crystalline ceramics and of
glasses. Mechanical, thermal, optical, magnetic, and electrical properties.
Application of ceramics in technology. Physical chemistry of ceramics. 4
lectures, 1 seminar. Prerequisite: Graduate standing or permission of
instructor.
MATE
525 X-Ray Diffraction Laboratory (2)
X-ray diffraction laboratory experiments of advanced
materials problems such as crystal quality and identification, thin film
applications and structural transformations at high and low temperatures.
Radiation safety training, techniques in sample preparation, operation of
equipment and interpretation of diffraction data. 2 laboratories. Prerequisite:
Graduate standing in engineering or science or instructor’s permission.
Concurrent: MATE 520. Materials analysis
and characterization or Special topics course.
MATE
530 Biomaterials (4)
Structures
of biological materials - plant/animal. Biomemetics. Structure-function
relationships for materials in contact with biological systems. Interactions of
materials implanted in the body. Histological and hematological considerations
including foreign body responses, inflammation, carcinogenicity, thrombosis,
hemolysis, immunogenic and toxic properties. Microbial interaction with
material surfaces, degradation. 4 lectures. Prerequisite: ENGR 213, MATE 210
and graduate standing or permission of instructor. Special topics course.
MATE
540 Tribology (4)
Wear
and degradation of engineering systems. Dry and lubricated wear modes,
identification, and prevention. Materials selection. Friction, contact
mechanics, and lubrication theory. Case studies of mechanical systems and
failure analysis. Wear Modeling and testing. 4 lectures. Prerequisite: MATE
210, MATE 215.
MATE
550 Numerical Methods for Materials
Engineers (4)
Numerical
analysis techniques relevant to materials engineers. Topics include computer
programming, data analysis and reduction methods, linear and non-linear
regression; materials modeling methods such as finite differences; and finite
elements. 3 lectures, 1 laboratory. Prerequisite: CSC 231/234, MATH 242, MATE
350, MATE 360 or consent of instructor.
Materials analysis and characterization or Special topics course.
MATE
560 Thin-Film Processing (3)
Thin
film science and technology: deposition techniques, surface crystal notation,
energy and kinetic processes, epitaxy. Schottky barriers and surface states,
stress analysis, characterization techniques, electronics devices incorporating
thin films. Class Schedule will list
topics for selection. Total credit limited to 6 units. 3 lectures.
Prerequisite: Graduate standing or permission of instructor. Materials processing course.
MATE
562 Mechanical Behavior of Materials (4)
Complex
stress analysis, dislocation theory, fracture mechanisms, introductory fracture
mechanics. Fatigue, creep, brittle-ductile transition, environmental
embrittlement. Special project assignment. 4 seminars. Prerequisite: Graduate
standing. Special topics course.
MATE
565 Thin-Film Processing Laboratory (2)
Thin
film processing and analytical techniques: direct current and radio frequency
magnetron sputtering, reactive sputtering, co-evaporation, epitaxy, grazing
incidence x-ray diffraction, magnetic force imaging. Class Schedule will list topics for selection. Total credit limited
to 6 units. 2 laboratories. Concurrent: MATE 560 or consent of instructor. Materials processing course.
MATE
570 Advanced Engineering Materials (4)
An
advanced treatment of the structure of matter. Physical and mechanical
properties of materials including metals, alloys, ceramics, insulating
materials, semiconductors, super semiconductors, polymers and composites based
on detailed theoretical understanding of material microstructures. Discussions
of Equilibrium diagrams, processing approaches, material selection based on
thermodynamic and kinetic arguments. Degradation and failure, fitness for
purpose. 4 lectures. Prerequisite: Graduate standing or permission of instructor.
Special topics course.
MATE
580 Fracture and Fracture Mechanics of
Materials (4)
Fracture modes and mechanisms in engineering
materials, fracture mechanics fundamentals (stress analysis of cracks, energy
analysis of fracture process). Use of fracture mechanics in design. Laboratory
gives concentrated exposure to fracture development in materials, fracture
surface evaluation, fracture toughness testing. 3 lectures, 1 laboratory.
Prerequisite: MATE 350, MATE 355, or graduate standing. Special topics course.
MATE
590 Solidification and Densification
(4)
Thermodynamics,
kinetics and morphologies of solid-liquid interfaces. Heat flow in castings,
crystal growth. Solidification mechanics, solute redistribution. Production,
characterization and testing of metal powders. Compacting of powder. Sintering
with/without liquid phase. Hot pressing, properties of sinterings as a function
of processing conditions. Application of theory to the production of useful
materials. 4 lectures. Prerequisite: Graduate standing or permission of
instructor. Materials processing or
Special topics course.
MATE
599 Design Project (Thesis) (2) (2) (5)
Each
individual or group will be assigned a project for solution under faculty
supervision as a requirement for the master’s degree, culminating in a written
report/thesis. Prerequisite: Graduate standing.